Automatic Coil Fed Laser Cutting Machine
Uncoiling and leveling fiber laser cutting machine is a sophisticated manufacturing system that combines coil feeding technology with an integrated laser cutting machine to automate the process of blanking sheet metal coils. This setup offers increased efficiency, accuracy, and flexibility in producing high-quality blanks for various industries.
1. Coil Feeding System: This system consists of a decoiler, straightener, and feeder. The decoiler unrolls the metal coil, while the straightener removes any coil-set or curvature in the material. The feeder then precisely feeds the strip into the laser cutting machine, ensuring a continuous supply of material.
2. Laser Cutting Machine: The laser cutting machine is the core component of the system and is equipped with a high-powered laser source, such as a fiber laser. It utilizes CNC technology to precisely control the laser beam, allowing for accurate cutting of complex shapes and contours. The machine can cut through various metals, including steel, aluminum, and alloys, with high speed and precision.
3. CNC Control System: The CNC control system coordinates the movements of the laser cutting machine and ensures accurate positioning and cutting according to the programmed specifications. It interprets the design data and commands the laser cutting machine accordingly, enabling automated and precise cutting operations.
4. Conveyor System: Once the laser cutting process is complete, a conveyor system transports the cut blanks away from the cutting area. It ensures a smooth and continuous material flow and can be integrated with sorting and stacking mechanisms for efficient part handling.
Large Surrounding Coil Fed Laser Cutting Machine Features:
- High rigidity machine bed, exclusively treated with high-temperature CNC electric furnace annealing process, ensuring long-term stability of machine accuracy.
- Imported original packaged fiber laser, with good beam quality and stable performance, no reflective mirrors, no need for optical adjustment, virtually maintenance-free, with a service life of over 100,000 hours.
- High electro-optical conversion efficiency of the fiber laser, reaching an efficiency of 30%, which significantly saves power consumption during operation and results in extremely low operating costs.
- Fast cutting speed and low operating costs, providing a quick return on investment.
- Capable of cutting various metal sheets and pipes (additional pipe cutting device required), primarily suitable for rapid cutting of materials such as stainless steel, carbon steel, galvanized sheet, electrolytic plate, brass, aluminum, manganese steel, various alloy sheets, and rare metals.
Advantages of Coil Fed Laser Blanking Line & Cutting System
- High Precision: The use of laser cutting technology allows for extremely accurate and consistent part production, with minimal heat-affected zones or material distortion.
- Increased Productivity: Coil feeding enables continuous and automated processing, resulting in higher production rates compared to traditional blanking methods.
- Material Savings: Laser cutting optimization software can efficiently nest the required shapes, minimizing material wastage and maximizing material utilization.
- Flexibility: Coil-fed laser blanking lines can handle a wide range of materials, thicknesses, and part geometries, making them versatile for various industries and applications.
- Reduced Tooling Costs: Unlike traditional blanking processes that require dedicated tooling, laser cutting eliminates the need for physical dies, reducing tooling costs and setup time.