QCW High Speed Splitting Beam Laser Welder

QCW Fiber Laser Welding Machine for Metal

QCW fiber laser welding machines offer high precision and speed, making them ideal for welding various metals, including stainless steel and aluminum. Their quasi-continuous wave technology reduces the heat affected zone, minimizing distortion and preserving material properties. With advanced Quasi Continuous Wave Fiber Laser, these QCW series welding machines are suitable for precision welding of low carbon steel, stainless steel, aluminum alloy, titanium alloy and other materials.

QCW High Speed Splitting Beam Laser Welder

The QCW glavo laser welding machine use a quasi-continuous wave and galvanometer scanning system for high precision laser welding. The galvanometer system moves the laser beam quickly to provide precise welding. It is widely used for welding thin metal sheets, precision components, and welding tasks that require high efficiency and precision. Due to its high precision and fast working characteristics, the QCW galvanometer laser welder enhances productivity. On automated production lines, it enables a fast and controlled welding process that reduces production costs and improves product quality.

Features:

The QCW metal fiber laser welding equipment adopts high-precision optical galvanometer scanning mode, combined with continuous fiber laser to form a galvanometer laser welding machine.

1. Fast welding speed, high precision, stable quality, fast positioning, convenient operation and simple maintenance.
2. The thermal deformation is extremely small, and does not affect the performance of electronic components or chemical components inside the product.
3. Special control components, powerful, easy to operate, compatible with graphics files in various formats (AutoCAD, CorelDRAW and other software, and can also be imported into DWG or PLT files).
4. The production efficiency is 4~10 times higher than that of traditional laser spot welding machines.
5. High-power cooling system can meet the requirements of continuous work and mass production.
6. It can be combined with corresponding equipment to realize automatic production.

Suitable for 500W and below QCW laser welding. Special optimization and upgrading for specific use environment to achieve reliable and stable operation for a long time in the daily industrial environment. Excellent welding quality and speed. Realize seamless connection and deep integration with the system to further improve production and processing efficiency. Modular component design, rapid on-site maintenance of equipment, customers can quickly restore production capacity.

Application Areas:
The QCW high speed splitting beam galvo laser welder is a versatile machine known for its precision welding capabilities on materials like mild steel, stainless steel, aluminum alloy, and titanium alloy. Widely used in industries such as medical electronics, cell phone communication, electronic components, mechanical parts, and automotive components, this equipment can weld various parts like cell phone housings, laptop casings, fiber optic connectors, and vibration motors. Its flexibility makes it a highly efficient and adaptable welding machine, meeting the diverse precision welding needs across different industries.

Warranty:
1. One year for the whole machine.
2. Lifelong maintenance and spare parts supply.
3. Free training for operation staffs.
4. Professional service team, Helping you to solve after-sale problems at any time.

Why Choose DPLASER?
1. DPLASER is a real laser equipment manufacturers and OEM manufacturer in CHINA.
2. Top brand of laser welding machine manufacturers.
3. Guarantee long-running accuracy of equipment.
4. Ensure the efficiency of the equipment run stably for a long time. Quick response 24/7 on line service.

Configurations

Component Name Specification Quantity
Cabinet Dapeng QCW high speed beam splitter welder cabinet 1
Model DPH-150ZJX2GS-QCW/DPH-150ZJX3GS-QCW/DPH-150ZJX4GS-QCW
Switching Power Supply Meanwell 48V 1
Laser Raycus QCW150 1
Galvo Scanner OUYA 1064 30X (Optional: 2, 3 and 4 galvanometer)
QBH Head Tongke (Optional: 2, 3 and 4)
Control System Tongke (Optional: 2, 3 and 4)
CCD Monitor Tongke (Optional: 2, 3 and 4)
Fiber Optics Mitsubishi D80 SI200/300/400/600 (Optional: 2, 3 and 4)
Industrial Control Computer Feiteng Industrial Control 1
Field Mirror Wavelength F=170(standard) (Optional: 2, 3 and 4)

Technical Parameters

Output Mode Continuous Wave Pulses
Peak Power 1500W 1500W
Average power 150W 150W
Single Point Energy 15J
Pulse width 0.05-50ms
Laser Frequency 5000HZ
Wavelength 1070
Fiber core diameter 14/50/100/(optional)
Beam quality 0.4,2,5mm*mrad
Fiber Length 5m/10m
Fiber Plug QBH
Fiber Bend Radius >200mm
Power Consumption 4KW
Cooling Method Forced air-cooled
External Dimension 540*482.6*141.5
Positioning CCD image monitoring
Power Requirement 220V/380V (±5%)

Welding Parameters

Material Laser Power Thickness Duty Cycle Frequency Scope Width Scope Speed Welding Speed Depth of Melt Focus Position
Stainless steel 300W 0.5mm 100% 2000HZ 2mm 100HZ 10mm/s 0.5mm -1
300W 0.8mm 100% 2000HZ 2mm 100HZ 10mm/s 0.6mm 0
400W 1.0mm 100% 2000HZ 3mm 100HZ 10mm/s 0.8mm 0
800W 2.0mm 100% 2000HZ 3mm 100HZ 10mm/s 1.8mm 0
1200W 2.5mm 100% 2000HZ 4mm 100HZ 10mm/s 2.5mm 5
1600W 3.0mm 100% 2000HZ 4mm 100HZ 10mm/s 3.0mm 5
2000W 4.0mm 100% 2000HZ 6mm 100HZ 10mm/s 4.0mm 5
2400W 5.0mm 100% 2000HZ 6mm 100HZ 10mm/s 5.0mm 5
2800W 6.0mm 100% 2000HZ 6mm 100HZ 10mm/s 6.0mm 5
Aluminum alloy 6 series 600W 1.0mm 100% 2000HZ 3mm 100HZ 10mm/s 0.8mm 0
1000W 2.0mm 100% 2000HZ 3mm 100HZ 10mm/s 2.0mm 0
1300W 2.5mm 100% 2000HZ 4mm 100HZ 10mm/s 2.5mm 0
1600W 3.0mm 100% 2000HZ 4mm 100HZ 10mm/s 3.0mm 0
2200W 3.5mm 100% 2000HZ 6mm 100HZ 10mm/s 3.5mm 0
2800W 4.0mm 100% 2000HZ 6mm 100HZ 10mm/s 4.0mm 0
2900W 5.0mm 100% 2000HZ 6mm 100HZ 10mm/s 5.0mm 0
Carbon steel Q235 300W 0.5mm 100% 2000HZ 2mm 100HZ 10mm/s 0.5mm -1
300W 0.8mm 100% 2000HZ 2mm 100HZ 10mm/s 0.6mm 0
400W 1.0mm 100% 2000HZ 3mm 100HZ 10mm/s 0.8mm 0
800W 2.0mm 100% 2000HZ 3mm 100HZ 10mm/s 1.8mm 0
1200W 2.5mm 100% 2000HZ 4mm 100HZ 10mm/s 2.5mm 5
1600W 3.0mm 100% 2000HZ 4mm 100HZ 10mm/s 3.0mm 5
2000W 4.0mm 100% 2000HZ 6mm 100HZ 10mm/s 4.0mm 5
2400W 5.0mm 100% 2000HZ 6mm 100HZ 10mm/s 5.0mm 5
2800W 6.0mm 100% 2000HZ 6mm 100HZ 10mm/s 6.0mm 5
Galvanized sheet 300W 0.5mm 100% 2000HZ 2mm 100HZ 10mm/s 0.5mm -1
300W 0.8mm 100% 2000HZ 2mm 100HZ 10mm/s 0.6mm 0
400W 1.0mm 100% 2000HZ 3mm 100HZ 10mm/s 0.8mm 0
800W 2.0mm 100% 2000HZ 3mm 100HZ 10mm/s 1.8mm 0
1200W 2.5mm 100% 2000HZ 4mm 100HZ 10mm/s 2.5mm 5
1600W 3.0mm 100% 2000HZ 4mm 100HZ 10mm/s 3.0mm 5
2000W 4.0mm 100% 2000HZ 6mm 100HZ 10mm/s 4.0mm 5
2400W 5.0mm 100% 2000HZ 6mm 100HZ 10mm/s 5.0mm 5
2800W 6.0mm 100% 2000HZ 6mm 100HZ 10mm/s 6.0mm 5

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