QCW Automacic Fiber Laser Welding Machine

QCW 3-axis Galvo Fiber Laser Welding System

The QCW fiber laser welder utilizes quality continuous wave (QCW) technology and fiber laser technology for precision and efficiency in welding applications. Its automated features enhance workflow efficiency, while the use of fiber laser technology ensures accurate and consistent welds. With user-friendly controls, this machine is suitable for a range of industries requiring precision welding solutions.

 

QCW Automacic Fiber Laser Welding Machine

QCW fiber laser welding machine is composed of QCW fiber laser, laser power supply, optical scanning system, flat field focusing system, computer and programmable controller, cooling system, control system, operation cabinet and three-axis workbench. The new  QCW fiber laser welding machine for lithium battery with high-precision galvanometer system can effectively ensure the accuracy of welding.

*Optional: Galvanometer, 3-axis or 4-axis and CCD Scanner

  • It can precisely weld flat, circumference, line type products and non-standard customized production lines.
  • The fiber laser has the characteristics of high beam quality and high energy.
  • In the continuous welding condition, compared with the same power YAG laser, it has the characteristics of deep welding depth and good welding strength.
  • The equipment has no consumable parts, long life, low failure rate and other characteristics.
  • This series of equipment is 3~5 times of the speed than the traditional optical fiber transmission laser welding machine.

Features:

The QCW galvo fiber laser welding equipment adopts high-precision optical galvanometer scanning mode, combined with continuous fiber laser to form a galvanometer welding machine.

1. Fast welding speed, high precision, stable quality, fast positioning, convenient operation and simple maintenance.
2. The thermal deformation is extremely small, and does not affect the performance of electronic components or chemical components inside the product.
3. Special control components, powerful, easy to operate, compatible with graphics files in various formats (AutoCAD, CorelDRAW and other software, and can also be imported into DWG or PLT files).
4. The production efficiency is 4~10 times higher than that of traditional laser spot welding machines.
5. High-power cooling system can meet the requirements of continuous work and mass production.
6. It can be combined with corresponding equipment to realize automatic production.

Suitable for 500W and below QCW laser welding. Special optimization and upgrading for specific use environment to achieve reliable and stable operation for a long time in the daily industrial environment. Excellent welding quality and speed. Realize seamless connection and deep integration with the system to further improve production and processing efficiency. Modular component design, rapid on-site maintenance of equipment, customers can quickly restore production capacity.

Application Areas:
It is widely used in the automotive, mobile phone parts, electronic components, glasses clocks, jewelry crafts, hardware products, precision instruments, machinery manufacturing, medical equipment, shipbuilding, chemical industry, aerospace, aviation, power battery and daily necessities industries. High-efficiency laser spot welding, sealing welding, and overlap welding of other types of electronic products.

Warranty:
1. One year for the whole machine.
2. Lifelong maintenance and spare parts supply.
3. Free training for operation staffs.
4. Professional service team, Helping you to solve after-sale problems at any time.

Why Choose DPLASER?
1. DPLASER is a real laser equipment manufacturers and OEM manufacturer in CHINA.
2. Top brand of laser welding machine manufacturers.
3. Guarantee long-running accuracy of equipment.
4. Ensure the efficiency of the equipment run stably for a long time. Quick response 24/7 on line service.

Technical Parameters

Condition: New
Max. Output Power: 75W /150w/ 300w/450W(Optional)
Usage: Metal welding
Place of Origin: Shenzhen
Brand Name: DPLASER
Single Pulse Energy: 7J-45J
Pulse Width: 0.1-50ms
Wavelength: 1064nm
Focal Spot Diameter: 0.2-2mm
Warranty: 1 Year
Laser Head Brand: WSX
Servo Motor Brand: Panasonic
Guiderail Brand: HIWIN
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Marketing Type: Ordinary Product
Warranty of core components: 1 years
Product name: QCW Galvo Scanner Fiber Laser Welding Machine
Laser wavelength: 1070nm
Laser source: IPG Raycus Max
Positioning: External Universal Fixture
Welding materials: Stainless Steel Carbon Steel Etc
Cooling method: Water Chiller Hanli
Fiber length: 10m
Optical quality: 0.4,2,5mm*mrad

Specification

Output Mode Continuous Wave Pulses
Peak Power 750W/1500W/3000W/4500W
Average power 75W/150W/300W/450W
Single Point Energy 7J/15J/30J/45J
Pulse width 0.05-50ms
Laser Frequency 5000HZ
Wavelength 1070
Fiber core diameter 14/50/100/(optional)
Beam quality 0.4,2,5mm*mrad
Fiber Length 5m/10m
Fiber Plug QBH
Fiber Bend Radius >200mm
Power Consumption 2kw/4kw/8kw/12kw
Cooling Method Forced air-cooled
External Dimension 540*482.6*141.5
Positioning CCD image monitoring
Power Requirement 220V/380V (±5%)

Welding Parameters

Material Laser Power Thickness Duty Cycle Frequency Scope Width Scope Speed Welding Speed Depth of Melt Focus Position
Stainless steel 300W 0.5mm 100% 2000HZ 2mm 100HZ 10mm/s 0.5mm -1
300W 0.8mm 100% 2000HZ 2mm 100HZ 10mm/s 0.6mm 0
400W 1.0mm 100% 2000HZ 3mm 100HZ 10mm/s 0.8mm 0
800W 2.0mm 100% 2000HZ 3mm 100HZ 10mm/s 1.8mm 0
1200W 2.5mm 100% 2000HZ 4mm 100HZ 10mm/s 2.5mm 5
1600W 3.0mm 100% 2000HZ 4mm 100HZ 10mm/s 3.0mm 5
2000W 4.0mm 100% 2000HZ 6mm 100HZ 10mm/s 4.0mm 5
2400W 5.0mm 100% 2000HZ 6mm 100HZ 10mm/s 5.0mm 5
2800W 6.0mm 100% 2000HZ 6mm 100HZ 10mm/s 6.0mm 5
Aluminum alloy 6 series 600W 1.0mm 100% 2000HZ 3mm 100HZ 10mm/s 0.8mm 0
1000W 2.0mm 100% 2000HZ 3mm 100HZ 10mm/s 2.0mm 0
1300W 2.5mm 100% 2000HZ 4mm 100HZ 10mm/s 2.5mm 0
1600W 3.0mm 100% 2000HZ 4mm 100HZ 10mm/s 3.0mm 0
2200W 3.5mm 100% 2000HZ 6mm 100HZ 10mm/s 3.5mm 0
2800W 4.0mm 100% 2000HZ 6mm 100HZ 10mm/s 4.0mm 0
2900W 5.0mm 100% 2000HZ 6mm 100HZ 10mm/s 5.0mm 0
Carbon steel Q235 300W 0.5mm 100% 2000HZ 2mm 100HZ 10mm/s 0.5mm -1
300W 0.8mm 100% 2000HZ 2mm 100HZ 10mm/s 0.6mm 0
400W 1.0mm 100% 2000HZ 3mm 100HZ 10mm/s 0.8mm 0
800W 2.0mm 100% 2000HZ 3mm 100HZ 10mm/s 1.8mm 0
1200W 2.5mm 100% 2000HZ 4mm 100HZ 10mm/s 2.5mm 5
1600W 3.0mm 100% 2000HZ 4mm 100HZ 10mm/s 3.0mm 5
2000W 4.0mm 100% 2000HZ 6mm 100HZ 10mm/s 4.0mm 5
2400W 5.0mm 100% 2000HZ 6mm 100HZ 10mm/s 5.0mm 5
2800W 6.0mm 100% 2000HZ 6mm 100HZ 10mm/s 6.0mm 5
Galvanized sheet 300W 0.5mm 100% 2000HZ 2mm 100HZ 10mm/s 0.5mm -1
300W 0.8mm 100% 2000HZ 2mm 100HZ 10mm/s 0.6mm 0
400W 1.0mm 100% 2000HZ 3mm 100HZ 10mm/s 0.8mm 0
800W 2.0mm 100% 2000HZ 3mm 100HZ 10mm/s 1.8mm 0
1200W 2.5mm 100% 2000HZ 4mm 100HZ 10mm/s 2.5mm 5
1600W 3.0mm 100% 2000HZ 4mm 100HZ 10mm/s 3.0mm 5
2000W 4.0mm 100% 2000HZ 6mm 100HZ 10mm/s 4.0mm 5
2400W 5.0mm 100% 2000HZ 6mm 100HZ 10mm/s 5.0mm 5
2800W 6.0mm 100% 2000HZ 6mm 100HZ 10mm/s 6.0mm 5

Application Video

 

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