Micro Hole Laser Drilling Machine for Fog Diffuser

Microporous Atomizer Laser Marking Machine

Micro hole laser drilling machine for atomizer is a specialized tool designed for creating precise and miniature perforations in materials used for fog diffusers. This machine utilizes laser technology to achieve high-precision hole drilling, enabling the production of fine and uniform openings in the material. The micro hole drilling process enhances the performance of fog diffusers, ensuring optimal diffusion of mist or fog in various applications such as industrial cooling systems, humidification, or aesthetic lighting.

Micro Hole Laser Drilling Machine for Atomizer

The micro hole laser marking machine is a specialized tool for the creation of precise and minuscule holes in various materials. With an absolute advantage in both efficiency and precision for micro-hole processing, this machine finds extensive application in micro-hole machining, drilling, micro-structuring, and wafer structuring. Its versatility spans across touch screen surfaces, solar cells, electronic components, as well as the meticulous drilling of tiny holes in glass, ceramic, metal and plastics. Additionally, it plays a crucial role in sensor manufacturing, showcasing its significance in diverse high-tech applications.

Laser Micro Hole Machining Equipment Features:

  • Atomized film micro-hole laser perforation achieves a minimum aperture of 3 nanometers with an aperture size error within the range of plus or minus 0.5 nanometers.
  • The laser system features stable power output and high-quality beam quality, ensuring fast engraving speed.
  • User-friendly operation with a fully enclosed optical path, no restrictions from any operating system, and stable, reliable, and maintenance-free performance.
  • Extremely long lifespan, exceeding 100,000 hours, the equipment demonstrates excellent operational stability.
  • Environmentally friendly with no pollution, noise, or consumables required. Power consumption is only 5%-10% compared to traditional models.
  • Overcomes the weakness of laser damage in high-reflective materials, suitable for engraving on all metals and a wide range of non-metal materials.
  • Achieves ultra-high precision with a resolution of up to 2540dpi.
  • The operation process is user-friendly. The dedicated control software is compatible with various software outputs, including Auto CAD, CorelDRAW, Photoshop, and more.
  • Support a variety of file formats, such as BMP, JPG, DXF, PLT, AI, and is capable of automatically generating serial numbers, production dates, one-dimensional barcodes, and two-dimensional barcodes.

Application of Micro Hole Machining

Micro hole laser marking machine finds applications across various industries due to its ability to create extremely small and precise holes in materials.

1. Electronics Manufacturing: Micro holes are often required in the production of electronic components, printed circuit boards (PCBs), and semiconductor devices.

2. Medical Devices: Medical devices such as catheters, implants, and microfluidic devices.

3. Aerospace Industry: The aerospace sector utilizes micro hole machining for components that require lightweight structures and intricate designs.

4. Automotive Industry: Micro holes are used in the fabrication of fuel injectors, sensors, and other small components in the automotive manufacturing process.

5. Optics and Photonics: Precision micro holes of optical components, lenses, and micro-optoelectronic devices.

6. Precision Instrumentation: Instruments and devices requiring high precision, such as sensors and actuators.

Comparison of Laser Microhole Marking Effects

laser microhole machining

Technical Parameters

Model specification WH-01(suitable for hole diameter above 0.0035mm) WH-02(suitable for hole diameter above 0.0025mm)
Center wavelength 1064nm 355nm
Laser power 10W >3W
Repetition frequency 20-200KHz 10-200KHz
Beam quality M2<2 M2<1.2
Pulse width 90~120ns <12ns
Spot diameter 7±0.5mm ~0.8±0.2mm
Safety level Class IV Class IV
Marking speed ≤15000mm Actual marking speed depends on the material. ≤15000mm Actual marking speed depends on the material.
Repeatability ±0.001mm ±0.001mm
Minimum character 0.15mm 0.12mm
Minimum marking line width 32um ≤0.01mm
Marking range 110x110mm(optional 70mm/150mm/180mm/220mm) 110x110mm(optional 70mm/150mm/180mm/220mm)
Cooling method air-cooled water-cooled
System protection class IP54 IP54
Operating environment requirements Ambient temperature 10-35 ℃, relative humidity 30% ≤ RH ≤ 85%, no oil mist, no condensation Ambient temperature 10-35 ℃, relative humidity 30% ≤ RH ≤ 85%, no oil mist, no condensation
Power requirement AC220V±5%,50HZ/60HZ,5Amp AC220V±5%,50HZ/60HZ,5Amp
Power consumption <0.6KW <1.6KW
Weight Approx. 80~85kg (excluding packaging) Approx. 170~180kg (excluding packaging)
Overall dimensions mm (L×W×H) 650×880×1420 (dimensions for reference) 950×650×1500 (dimensions for reference)

Configuration

Model WH-01 WH-02
Laser Dapeng Microporous Specialized Laser WH-01 Dapeng Microporous Specialized Laser WH-02
Scanning Galvanometer ScanQuick3λ=1064nm digital galvanometer ScanQuick3λ=355nm digital galvanometer
Lens 110×110mm wavelength focusing lens 70×70mm wavelength focusing lens
Control Software Germany SAMLIGHT DPE zCAD
Computer Industrial control I3/21.5 inch liquid display Industrial control I3/21.5 inch liquid display
Control Cabinet DP-YLP model reinforced support sheet metal cabinet 880*650 (standard with LED lighting device) DP-MD Marble Model Countertop Sheet Metal Cabinet 950*650
Lifting mechanism 130 type elevation, stroke S=550mm, manual focusing 170 type elevation, stroke S=550mm, manual focusing

Application Video

 

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