Handheld & Automatic Integrated Laser Welding Machine

Handheld & Automatic Integrated Continuous Fiber Laser Welding Machine

Manual and automatic integrated laser welding machine refers to a type of welding equipment that combines the benefits of both handheld and automated laser welding systems. The handheld feature allows operators to have more control over the welding process, especially when working on intricate or hard-to-reach areas. It also offer the option of automation for repetitive or complex welding tasks, automation is particularly beneficial for large production runs or situations.

Handheld & Automatic Integrated Laser Welding Machine

The manual automatic all-in-one laser welding machine is a laser welding equipment that combines handheld welding and automation functions. This type of equipment allows users to switch between two different operating modes on the same machine, accommodating various types and scales of welding tasks. The advantage of the integrated laser welding machine lies in its flexibility and versatility. It can adapt to various process requirements, whether it’s for batch production or special welding needs.

Manual Operation Mode: In the manual mode, the equipment can be controlled manually by the operator, similar to traditional handheld welding devices. This makes the equipment highly suitable for small-batch production, on-site repairs, and welding of special-shaped workpieces.

Automated Operation Mode: In the automated mode, the equipment is equipped with a programming system that can perform automatic batch welding tasks according to pre-set welding paths and parameters. This automation feature makes the equipment suitable for large-scale production and high-repetitive welding tasks, enhancing welding productivity and consistency.

Main advantages:

  1. Integration of handheld and automatic welding in one machine.
  2.  It maintains the flexibility of handheld welding while allowing for automatic welding through programming via the control system.
  3. The handle programming is simple, making it easier to achieve automation. It can store up to 100 different programs to meet the needs of automatic welding for various products.
  4. Additionally, the handheld welding system can be customized to meet specific customer requirements, such as single rotation axis, one-axis, two-axis, three-axis, and other configurations.
  5. Automatic welding workstation: The workpiece can undergo planar trajectory movement, allowing for welding of points, straight lines, circles, squares, or any planar pattern composed of straight lines and arcs.
  6. Swing-type handheld welding head: Equipped with a 10-meter imported optical fiber, it can weld various complex weld seams and irregular workpieces of large size, enabling welding at any angle.

Control System

The control system developed for fiber laser welding CNC equipment features simple operation and high power accuracy. The software runs on a platform and works in conjunction with the control card to accomplish various laser welding processes. Compared to similar products, it offers advantages such as simple and stable communication and fast transmission speed.

welding control center

Welding Head

This welding head is suitable for fiber laser welding machines with a power of 2000W and below. It is specifically optimized and upgraded for particular operating environments, ensuring reliable and stable operation in everyday industrial settings. With excellent welding quality and speed, it seamlessly integrates with the system, achieving deep fusion and further enhancing production efficiency. The control system is designed with modular components for ease of use and maintenance.

handheld laser welding gun

High Quality Lasers

This brand’s laser has significantly superior divergence angle parameters compared to other types of lasers. As a result, it allows the use of medium and long focal length processing lenses, greatly increasing the depth of field and reducing the probability of damage to optical components. This makes it an ideal choice for long-distance welding applications.

laser source

Welding Materials:
Carbon steel, stainless steel, aluminum alloy, brass, bronze, galvanized sheet, silicon steel sheet, electrolytic sheet, titanium alloy, manganese alloy, and so on.

Application Scope:
It is widely used in hardware accessories, new energy battery industry, bathroom industry, eyewear, kitchen and bathroom, home appliances, motors, instruments, advertising, molds, stainless steel doors and windows, crafts, furniture, automotive accessories, and other industries.

Portable-Air-Cooling-Handheld-Laser-Welding-Machine-Sample

Configuration

NameQuantityDPH-1000ZD3DPH-1500ZD3DPH-2000ZD3
Cabinet1 setDapeng customizationDapeng customizationDapeng customization
Laser (w)1 setMAX/Raycus/BWT/ IPG/1000MAX/Raycus/BWT/ IPG/1500MAX/Raycus/BWT/ IPG/2000
Chiller1 setHL-1000HL-1500HL-2000
Welding heads1 setDapeng customizationDapeng customizationDapeng customization
XYZ axis stroke(mm)1 set300*300*300300*300*300300*300*300
Control system (optional)1 setV7(3-axis)V7(3-axis)V7(3-axis)

Technical Parameters

Items1000W1500W2000W
Working modeContinuous/ModulatedContinuous/ModulatedContinuous/Modulated
Laser wavelength1080nm1080nm1080nm
Max. modulation frequency50-50000HZ50-50000HZ50-50000HZ
Beam quality(M2)1.11.11.1
Focusing spot diameter(mm)0.3-1.50.3-1.50.3-1.5
Power adjustable range1-100%1-100%1-100%
Fiber length (m)10/1510/1510/15
Cooling methodWater CoolingWater CoolingWater Cooling
Weight of whole machine(kg)150150180
External dimensions (mm)700*1200*1600700*1200*1600700*1200*1600
Electricity Demand/ Overall Power220V/6KW220V/8KWMAX&BWT 220V, Raycus 380V/12KW

Welding Parameters

MaterialGasThickness(mm)Laser power(W)
Stainless steelAr1.51000
21500
42000
53000
Carbon steelAr1.51000
21500
42000
Aluminum alloyAr11000
21500
32000
CopperAr11500
1.52000

Frequently Asked Questions

Q: Does the laser welding machine require gas?

A: Laser welding typically requires gases such as nitrogen or argon. These gases protect the molten metal from the effects of air and enhance the laser welding process. This is crucial for achieving precise and high-quality welds.

 

Q: What metals can the laser welding machine weld?

A: Laser welding machines, especially handheld fiber laser welding machines, have a wide range of applications and can weld various metals. They work well with common metals such as stainless steel, carbon steel, and aluminum. The precision of handheld fiber laser welding makes it an ideal choice for clean and strong welds across various metal types.

 

Q: Is laser welding as strong as arc welding?

A: Yes, laser welding, especially when using tools like handheld fiber laser welding machines, can be as strong as arc welding and is more efficient, with over three times the efficiency of traditional welding. Laser welding generally offers better accuracy and cleaner connections.

 

Q: How to choose laser power based on material thickness?

A: The welding capability of our handheld portable laser welding machines varies with power output and can weld the following thicknesses:

– 1000w model: Can weld carbon steel and stainless steel up to 3mm, and aluminum up to 2mm.

– 1500w model: Can weld carbon steel and stainless steel up to 4mm, and aluminum up to 2.5mm.

– 2000w model: Suitable for welding carbon steel and stainless steel up to 5mm, and aluminum up to 3.5mm.

– 3000w model: High-power portable welding machines can handle carbon steel and stainless steel up to 7mm, and aluminum up to 5mm.

For the 3000w double-sided welding: Excels in welding thicknesses up to 15mm for carbon steel and stainless steel, and up to 10mm for aluminum.

 

Q: What size weld seams can the handheld welding machine weld, and is wire feeding required?

A: Weld seams can be welded, and generally, if the weld seam is larger than 1mm, welding wire is needed to provide melted material for filling the weld seam. The weld seam size should not exceed the welding wire size, so there is a certain limit to the material’s weld seam size.

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