6 Axis Laser Cutting Robot System

6 Axis Fiber Laser Cutting Robot

6 axis CNC laser cutting robot combines advanced laser technology with a flexible six-axis design, ideal for precise and efficient cutting tasks. Suitable for various metal materials, it offers exceptional accuracy and speed. The intelligent control system and automated operation simplify complex cutting processes, reducing manual intervention and boosting productivity. Whether for complex 3D cutting or high-precision small-batch production, the 6 axis robot laser cutting machine delivers outstanding metal processing performance and reliability.

Laser Robot Applications Brochure v.2023

6 Axis 3D Fiber Laser Cutting Robot

The 6 axis laser cutting robot system integrates a robotic arm with a fiber laser cutting system, making the positioning of the laser cutting head and workpiece more flexible. The robot’s six degrees of freedom enable it to position the fiber laser cutting tool precisely in three dimensions, allowing for the efficient and accurate cutting of complex 3D shapes in a wide range of materials.

  • Combining industrial robots with fiber laser technology for 3D cutting, it enables cutting, perforation and edge trimming of sheet metal parts.
  • An independently developed PLC system, in conjunction with the flexible and rapid motion performance of industrial robots, allows programming for different products and trajectories. This system is particularly well-suited for processing irregular shapes in automobile 3D components, making it widely applicable in the locomotive manufacturing industry, including locomotive parts, car bodies, door frames, trunks, roof covers, and door edge seats.
  • The 3D fiber laser cutting machine has a small footprint, is easy to operate and maintain, and has low maintenance costs. It is an advanced 3D fiber laser cutting device that combines high stability, high precision, high performance, and high speed.

Applications:

The CNC robotic laser cutting is utilized in precision manufacturing to cut complex shapes and intricate patterns in materials such as metal, plastic, and composites. It is especially suitable for drilling and cutting of shell & tubes, and shaped machining of three-dimensional parts, so it is widely used in locomotive manufacturing industries such as automobile parts, bodywork, door frames, roofs, and door window manufacturing to enhance production efficiency and product quality.

Why Choose 3D Robotic Fiber Laser Cutting Machine for Metal?

  • 3D Cutting Capability: 3D robot laser cutting machine can efficiently handle complex automotive sheet metal parts, including hoods, rear trunk lids, radiator frames, bumpers, fenders, doors, as well as chassis components like subframes, control arms, rear axles, and more. This capability allows for multi-dimensional trimming and punching operations.
  • Avoiding Traditional Processes: Traditional methods such as die stamping, plasma cutting, or five-axis machine tool laser cutting typically require mold manufacturing and numerous processes, while laser cutting robots can reduce these cumbersome procedures and improve efficiency.
  • Precise Trimming: Laser cutting robots can perform precise trimming operations, especially when dealing with structurally complex oblique cuts, punches, or folds in large automotive molds. This reduces the need for repeated trial and adjustment, thus reducing the workload for welders.
  • Material Compatibility: Industrial laser cutting robots can effectively handle different types of materials, such as alloy steel (e.g., Cr12, Cr12MoV), without the need for multiple welds, reducing the risk of material cracking and mold scrap and lowering production costs.
  • Flexibility: Robot laser cutting system offer higher flexibility in the mold-making process, especially in cases of low-volume or prefabrication stages. They can quickly adapt to different design requirements, reducing the cost and lead time for mold development.

laser cutting robotic

robot laser equipment production base

Technical Parameters

Number of axis6-axis
Movement radius1840mm
Payload25KG
Protection classJ1 J2 axis IP56 (J3. J4. J5.J6 axis IP67 )
Mounting methodFloor Stand/Upside Down
Power supply capacity4.5KVA
Input/Output SignalStandard 16-in/16-out 24VDC
Robot weight260KG
Repeat Positioning Accuracy±0.08
Motion range
1-axis S±167°
2-axis L+92°~ -150°
3-axis U+110°~-85°
4-axis R±150°
5-axis B+20°~-200°
6-axis T±360°
Movement speed
1-axis S200°/s
2-axis L198°/s
3-axis U163°/s
Dimensions650(W)*495(D)*580(H)mm(including protrusion)
Weight80kg
Cooling methodDirect cooling
Power supply specificationThree-phase AC380V 50/60HZ (Built-in AC380V to AC220V isolation transformer)
GroundingIndustrial grounding (grounding resistance of 100Ω or less dedicated grounding)
Input/Output SignalGeneral signals; input 16 output 16 ( 16 in 16 out ) two 0-10V analog output
Position control methodSerial communication mode EtherCAT.TCP/IP
Memory capacityJ0B:20000 steps, 1000 robot commands (total 200M )
LAN (upper connection)Ethercat(1pc) TCP/IP(1pc)
Serial I/FRS485(- one) RS422(- one) RS232(- one) CAN interface(- – one) USB interface(one)
Control methodSoftware <Position control
Drive unitAC servo package (total 6 axes); external axes can be added.
Ambient temperaturePower on:0~+45°C,Storage:-20~+60°C
Relative humidity10%~90% (no condensation)
AltitudeThe maximum ambient temperature decreases by 1% for every 100m increase in altitude above 1000m, and can be used up to 2000m.
VibrationBelow 0.5G

Configuration

ItemsM1840-25
Degrees of freedom6 axis
Max working radius1840mm
Max load25kg
Repeatability±0.08mm
Robot body weight260kg
Robot control cabinet weight80kg
Robot rated power4.5kw
Operating temperature0~45°C
Applicable laser power1000W,1500W,2000W,3000W
Material (carbon steel, stainless steel)0.5-10mm
Applicable material (aluminum)0.5-8mm

Component

NO.PartNameSpecificationQuantityRemark
1laser system(220V)CabinetH12601
2LasersMAX 3000W(optional)1
3ChillerSCH-30001Hanli
4Laser cutting headDP-SW20A1
5Control CardsDP-T11
6Servo Follower SystemRoc Customized1
7robot system(380V)BodySix-axis robot M18401arm span 1840mm; load 25KG(optional)
8Control SystemMating Robot1
9DemonstratorMating Robot1
10BaseMating Robot1
11ConnectorsDAPENG Customized1
12WorkstationsDAPENG Customized1Optional
13ShiftersDAPENG Customized1Optional
14Floor TracksDAPENG Customized1Optional
15Gantry floor railsDAPENG Customized1Optional
13FenceDAPENG CustomizedOptional
15Electrical safety accessoriesThree-color lightSafety indication1Optional
16Blowing deviceBuilt-in welding head1
17Electrical ComponentsElectrical circuit control1
18TubesWater and gas fiber optic casing1
19Protective lensesCutting head as standard3consumables
20Protective glassesLaser protection as standard1

Application Video

 

 

 

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