Laser tube cutter are changing the way manufacturing and processing are done, bringing unprecedented opportunities and benefits to various industries. This article will delve into the numerous applications of tube laser cutting in industry, from their basic usage steps to specific application cases in different fields, and why companies are choosing to rely on laser cutting technology to boost their production.
What are Laser Tube Cutting Used for?
Laser tube cutting machine is a device that utilizes laser technology to cut pipe materials into desired shapes. It employs a laser beam to perform cutting, engraving, punch, and other machining operations on various types of pipes and tubing. This enables high-precision and high-speed cutting without burr, offering a high level of reliability and stability. Laser tube cutting machines are primarily applied in the processing of metals, non-metals, and other special materials in fields such as construction, aerospace components, automotive parts, molds, electronic devices, communication equipment, and instrument components, among others.
Industry Applications of Tube Laser Cutting Machine
Fiber laser cutting machine can cut various types of metal sheets and tubes and is primarily suitable for the rapid cutting of materials such as stainless steel, carbon steel, manganese, copper, aluminum, and galvanized, various alloy, and rare metals.
The application fields laser tube cutting include many industries, such as:
1. Mechanical and Electrical Equipment
2. Sheet Metal Processing
3. Manufacturing of Enclosures and Cabinets
4. Production of Stainless Steel Products
5. Kitchen and Bathroom Appliances
6. Lighting Fixtures
7. Jewelry and Accessories
8. Automotive Parts
10. Hardware and Tools
11. Advertising Signs
12. Decoration, and various other industries.
These machines are versatile and find application in a wide range of industries that require fast and precise cutting of metal tubes and sheets.
Laser Cutting in the Automotive Industry
Vehicles require a significant amount of pipes and tubing to support their proper operation, such as for braking systems, hydraulic systems, pneumatic systems, and more. Traditional processing methods involve the use of various tools for cutting, perforating, and other operations, which is time-consuming, labor-intensive, difficult to guarantee quality, and often results in energy and material wastage.
Metal tube laser cutting machine offers significant flexibility in terms of tubing, shapes, sizes, and processing environments. With excellent multi-axis spatial control, high precision, and minimal burrs, laser cutting greatly reduces the time required for subsequent processing. This significantly enhances the production efficiency and quality of automotive component manufacturing and vehicle assembly.
Laser Tube Cutting Machines for Energy Storage
Shell Processing: Energy storage devices often require a shell for packaging to protect internal components such as batteries. Tube laser cutting machine can process the shell into the desired shape and create openings on the shell for ease of assembly and maintenance of internal components.
Liquid Cooling Plate Processing: Energy storage systems generate a significant amount of heat during operation and require radiators for heat dissipation. Liquid cooling radiators typically consist of metal liquid cooling pipes, among other components, which can effectively enhance heat dissipation efficiency and ensure the stable operation of the system.
Laser cutting system for tube offer advantages such as high precision, efficiency, and minimal heat-induced deformation, significantly improving the production efficiency and quality of liquid cooling plates. Through laser cutting, the desired shape and size of the liquid cooling plate can be precisely cut, while avoiding deformation and damage that may occur during mechanical machining processes.
Laser Cutting in Mechanical Engineering
In the engineering machinery industry, many metal components often require precise cutting to ensure that the dimensions and shapes of the products meet specifications and requirements. Due to its advantages of high precision, efficiency, and quality, laser cutting technology is widely used in the processing of metal components.
Hydraulic components play a crucial role in industrial machinery, and laser cutting technology can be employed for cutting and processing hydraulic components such as pipes and valves. Fiber laser pipe cutting machine offers high precision, efficiency, and quality, ensuring the processing accuracy and yield of hydraulic components.
Fiber Laser Tube Cutting Machine for Construction Material
Many buildings use steel as the main structural material, and various shapes of steel components are fabricated according to design requirements and assembled according to design drawings. Laser tube cutting and bending machine for pipes enables a high-precision and efficient processing, thereby enhancing the quality and performance of steel components.
Laser Cutting for Pipeline Manufacturing
Tube & pipe laser cutting machines are also frequently used for pipe processing such as plumbing pipe. When it comes to pipe processing, it is essential to not only cut accurately and efficiently but also ensure the roundness and straightness of the pipes, while avoiding quality issues like cracks. Laser tube cutting machines offer high stability and precision, meeting the stringent requirements for safety and stability in pipe processing.
Application of Laser Cutting Tube in Bicycle Production
Bicycles and most fitness equipment require assembly using steel pipes, sheets, and other materials, often involving processes such as pipe cutting and hole punching. Metal pipe laser cutting machines are capable of high-speed and high-quality cutting for various profiles, including round pipes, square pipes, rectangular pipes, and irregular pipes. They can achieve hole punching and cutting of pipes without the need for molds, significantly reducing the manufacturing time of products.
Drilling: Laser tube cutting machines can be used to create various holes on pipe materials, such as holes for brake lines, gearshift cables, and wiring. The precise positioning and sizing of these holes are crucial, and laser technology can ensure highly accurate hole processing.
3D laser Tube cutting machines can accurately cut metal pipe components such as bicycle frames, handlebars, and seat supports. Laser cutting technology enables high-precision cutting, ensuring accurate product dimensions, and can cut complex shapes and curves.
In furniture manufacturing, the best tube laser cutting machine can be used to cut metal pipes as well as wood or synthetic materials. Laser cutting machines can accurately cut the shapes required for furniture according to design specifications, such as chair frames and armrests, table frames, and so on.
Why Use a Laser Pipe Cutter?
Efficiency and Precision: Automatic laser tube cutting machine offer high efficiency and precision. They can rapidly and accurately process large quantities of pipes and tubing in a short amount of time, handling various shapes and sizes of tasks. This efficiency and precision can reduce production cycles, increase manufacturing efficiency, and reduce waste and energy consumption.
Flexibility and Versatility: The use of pipe cutting software allows for seamless recognition of pipe component graphics drawn in three-dimensional software. This means that designed pipe component graphics can be directly imported into pipe cutting software for precise cutting. Pipe cutting software also supports the automatic generation of commonly used pipe components, which can enhance production efficiency.
CNC laser tube cutting machine can cut any shape programmed on metal tubing, and laser cutting can be performed in any direction, ensuring the perfection of cuts. With computer programming design, cutting requirements can be adjusted flexibly and rapidly. Simply by modifying cutting programs and parameters, cutting of tubing in different shapes and sizes can be achieved, enhancing production flexibility and adaptability.
Intelligent Control Systems: Industrial metal tube laser cutting machine feature intelligent control systems and software. Utilizing digital technology and artificial intelligence algorithms enables automated production and management. This robotic production method reduces the time and labor costs required for manual operations, significantly improving safety and reliability.
High Precision Cutting: Professional pipe laser cutting machine offer high machining accuracy, ensuring product consistency and quality. Strict quality control is required for various mechanical components to ensure that the final equipment complies with standards and delivers exceptional performance. Laser tube cutting machines can achieve highly monitored and precise control over the machining process through automated process systems, continuously improving manufacturing efficiency and product quality.
The steps of laser tube cutting include preparation, focusing, cutting, and precision finishing.
1. Preparation: The tube to be cut is mounted onto the laser cutting machine to ensure that the object can be securely positioned during the cutting process. The laser cutting machine will then cut according to the programmed cutting pattern and dimensions.
2. Focusing: Before cutting, the laser beam needs to be focused on the surface of the tube. This process helps determine the cutting thickness and width of the laser cutting.
3. Cutting: The laser cutting machine activates the laser beam along the path set on the tube to achieve cutting. During the cutting process, the laser beam penetrates through the tube wall, cutting it and leaving a smooth and precise cut.
4. Precision Finishing: After cutting is completed, precision finishing may be required to remove any sharp edges or burrs that may remain. The purpose of grinding and polishing is to ensure that the cut edge is smooth and meets the required quality standards.