In the rapidly evolving manufacturing industry, the application of automation technology has become a key factor in improving production efficiency and reducing costs. Particularly in the field of precision machining, automatic fiber laser welding machine has become the preferred solution for many enterprises due to their high precision and efficiency. This article introduces the applications, features, and benefits of 3 axis automatic laser welding machines.
Automatic laser welding machine utilizes a high-energy laser beam as a heat source, enabling precise control over the beam’s position and energy to achieve high-precision welding. With minimal weld seams and a narrow heat-affected zone, they effectively reduce material deformation and damage. Additionally, since laser welding is a non-contact process, it eliminates wear and tear on traditional welding tools, ensuring long-term stability and reliability in welding quality.
Compared to traditional welding methods, platform laser welding machines significantly enhance work efficiency. The laser beam’s rapid heating and cooling speeds shorten welding cycles, greatly improving production efficiency. Moreover, these machines can be seamlessly integrated into automated systems, enabling fully automated production lines that further boost productivity and reduce labor costs.
Platform automatic laser welding machines also offer exceptional flexibility, making them suitable for welding metals, alloys, and dissimilar materials to meet diverse industrial production needs. Their parameters can be easily adjusted to accommodate different material thicknesses and types, broadening their range of applications.
Three-Axis Five-Side Laser Welding Machine
The best automatic laser welding machine is an advanced welding device that integrates laser welding technology with the motion control of a three-axis worktable, achieving high efficiency, precision, and automation in the welding process.
Cooling System – Hanli chiller cooling system with high-quality adaptive constant-temperature water cooling ensures stable welding operation.
Flexible Universal Wheels – 360-degree mobility for easy movement, with a locking mechanism to prevent sliding.
Computer Control and Monitor – The core control unit of the laser welding machine, managing and coordinating the entire welding process.
Welding Head – Regulates the laser focus, monitors the welding process, ensures quality, and enables automated welding.
Wire-Filled/Wire-Free Welding Options – Supports both welding methods to meet different requirements.
Infrared Positioning and CCD – Infrared positioning for welding head alignment and real-time monitoring to ensure precision.
Key Features:
High-Precision Positioning: Equipped with an advanced CNC system, enabling precise movement in the XYZ directions to ensure accurate positioning of each weld point.
High Efficiency and Energy Saving: Compared to traditional welding equipment, the three-axis platform laser welding machine consumes less energy while offering higher welding speeds, significantly improving production efficiency.
Flexible Programming Capability: Supports multiple programming languages, allowing for quick program creation or adjustments based on different welding requirements, offering strong adaptability.
Powerful Welding Capability: Suitable for various metal materials, including stainless steel, aluminum alloys, gold, silver, copper, iron, and more. Whether welding thin sheets or thick plates exceeding 6mm, it ensures excellent welding quality.
| Products | Metal Automatic Laser Welding Machine |
| Laser Output Power | 1000W/1500W/2000W/3000W |
| Laser Wavelength | 1070nm |
| Working mode | Continuous/Modulated |
| Temperature | 15~35℃ |
| Humidity | Less than 70% no condensation |
| Welding thickness | 0.5-6mm(refer to welding material and machine power) |
| Welding gap | ≤0.5mm(Weld more than 0.5mm recommend adding welding wire) |
| Aiming Positioning | Red light + CCD camera monitoring system |
| XYZ travel | 500*300*300mm(optional) |
| Power Requirement | AC220V/50Hz or AC380V/50Hz |
| Power consumption of the whole machine | 600W/7500W/9000W |
| Cooling System | Water-cooled |
| Machine size | L88*W100*H160cm |
| Machine weight | 250Kg |
How the Three Axis of The Three-Axis Automatic Laser Welding Machine Work?
The design of the three-axis worktable provides greater flexibility and freedom for laser welding. Through the translational movement of the three axes (typically X, Y, and Z), the welding head can be precisely positioned at any location on the workpiece, meeting the demands of complex welding tasks.
X-Axis: Responsible for left-right horizontal movement, allowing the welding head to position and move along the width of the workpiece.
Y-Axis: Controls front-back vertical movement, enabling the welding head to position and move along the length of the workpiece. Combined with the X-axis, it allows precise positioning at any point on the horizontal plane.
Z-Axis: The vertical coordinate axis, responsible for controlling the welding head’s up-and-down movement. This ensures the welding head maintains an optimal distance from the workpiece based on thickness and welding requirements, achieving uniform welding results.
When these three axes work together, they enable welding along points, straight lines, circles, squares, and any planar geometric trajectory composed of linear and arc segments. Whether performing flat, three-dimensional, or curved surface welding, the worktable laser welding machine achieves high-quality results by precisely controlling the movement of the X, Y, and Z axes. This flexibility ensures accurate and efficient execution of complex welding tasks.
Rotary-Axis: Additionally, some three-axis laser welding machines may incorporate one or more rotary axes, allowing the welding head to adjust its angle and orientation for curved surfaces and irregular structures, further enhancing adaptability to complex welding applications.
The automatic laser welding system is widely applicable to various metal materials, including aluminum, alloys, galvanized sheets, stainless steel, hot-formed steel, high-strength steel, low-carbon steel, coated steel, cold-rolled sheets, and iron. It supports multiple welding processes such as fillet welding, lap welding, and arc welding, inside corner welding, 90° angle welding, spot welding, diagonal welding, rounded corner welding, and seal welding. This ensures high efficiency, stability, and superior welding quality to meet diverse industrial application needs.
What Can a Three-Axis Automatic Laser Welding Machine Do?
Machinery Manufacturing
In the production of engineering machinery, three-axis automatic laser welding machines are widely used for welding critical connection components in equipment such as loaders and excavators. For example, they can precisely weld complex-shaped joints between booms and arms, enhancing structural strength and ensuring the equipment withstands heavy workloads.
New Energy Sector
In lithium battery manufacturing, these machines play a crucial role in welding battery tabs and casings. Their high-precision welding ensures a tight seal, preventing electrolyte leakage, improving battery safety, and extending service life—critical for the development of electric vehicles and energy storage systems.
Hardware Products
The production of hardware products such as door locks and electrical enclosures benefits from precise welding of small components. For instance, welding intricate internal structures of lock cylinders ensures greater durability and enhances product quality and market competitiveness.
Photovoltaic Components
In the solar energy industry, three-axis automatic laser welding machines are used for welding solar cell components. Whether for monocrystalline silicon or polycrystalline silicon cells, they enable precise welding to form high-efficiency photovoltaic modules. This ensures excellent electrical conductivity and stability, improving photoelectric conversion efficiency and optimizing the performance of solar power systems.
Medical Devices
In medical device manufacturing, three-axis laser welding machines are commonly used for welding stainless steel, titanium alloys, and other materials in medical instruments. Their precision and stability ensure the durability and reliability of critical medical components.
Furniture Industry
Laser platform automatic welding machines are widely used in furniture and aluminum alloy doors and windows manufacturing, offering high-precision and high-efficiency welding solutions. They enable fast and stable welding, ensuring product strength and aesthetic quality while enhancing production automation.
Advertising & Lighting
In the advertising and lighting industry, these machines excel in welding complex lamp structures. They are particularly useful for assembling large outdoor advertising light box frames and intricately designed indoor decorative lighting. Their precision welding guarantees structural integrity, delivers a refined appearance, and meets diverse design requirements.
Automatic Laser Welding Machine Price
Entry-Level Compact Laser Welding Machine
You can purchase the most affordable handheld fiber laser welding machine for under $2,500. These machines are mainly used for welding thin metal sheets and low-strength metal materials. Due to their manual operation, they are not suitable for high-efficiency mass production or large-scale industrial applications. However, as an entry-level option, they are ideal for small workshops and hobbyists.
Enterprise-Level Automatic Laser Welding Machine
The price of laser welding machines varies significantly based on power, brand, configuration, and market demand.
1000W~3000W Automatic Laser Welding Machine: Prices typically range from $4,500 to $12,000.
Key Factors Affecting Price:
Laser Power: Higher power increases welding capability and speed, but also raises the cost.
Laser Precision: The smaller the laser spot diameter, the higher the precision, requiring higher-quality optical components.
Configuration & Additional Accessories: Industrial laser welding machines may include automated monitoring, advanced control systems, automated fixtures, or worktables, all of which add to the cost.
Automation Features: Standard CNC laser welding machines operate on three-axis motion, suitable for welding on flat surfaces. Fully automated robotic welders offer six-axis movement, enhancing flexibility. Your production needs will determine the required configuration.
Market Supply & Demand: Prices fluctuate based on market demand—rising during high demand and decreasing when supply exceeds demand.
Brand & Quality: Well-known brands generally offer higher quality and better after-sales service, but at a premium price.
The actual price may vary depending on brand, configuration, automation level, and market conditions. To receive the most accurate quote and the best laser welding solution for your needs, please consult with our laser team.
What Do You Need to Prepare?
When choosing an automatic laser welding machine, it is recommended to consider the following aspects:
Clarify Your Needs:
First, define your welding requirements, including the type of materials, thickness, dimensions, and the desired welding quality. Choose the appropriate power and configuration based on these specific needs.
Consider Your Budget:
Balance your budget with the optimal production configuration. Select equipment that fits within your budget while still meeting your production demands and performance expectations.
Choose a Reliable Supplier:
Purchase from a reputable and reliable sales channel to ensure you receive high-quality products and excellent after-sales service. In summary, whether you’re looking for an entry-level or industrial automatic laser welding machine, these laser welding systems offer unmatched precision, efficiency, and flexibility for various applications. From compact models for small operations to advanced multi-axis systems for large-scale production, there is a solution for every need. Purchasing the best automatic laser welding machine from DPLASER ensures high-quality products and reliable support, helping you achieve enhanced precision, efficiency, and productivity in your welding operations.
